Turnkey Plants

We build turnkey plants for mineral and chemical process industries, wherever drying or calcination is applicable.

The turnkey plants include pre and post operation material handling equipment, sizing equipments like conveyors, lump breakers, pulverizers, cyclone, gas coolers, hot air generators, etc.


Turnkey Plant

ALUMINIUM EXTRUSION PLANT

Aluminium Extrusion Plant can be built of capacity as per requirement.

  • Melting Furnace
  • Billet Casting
  • Billet Homogenizing
  • Die Pre-heating
  • Billet Heating
  • Handling System
  • Stretcher
  • Aging Oven
  • Powder Coating System
  • Anodizing System
  • Complete plant, except Extrusion Press


GALVANIZING PLANT FOR GALVANISING SECTION, WIRES, HARDWARE, ETC.



PYROLYSIS PLANT

For used Tyre and Rubber:

Capacity: 250 Kg/hr – 1000 kg/hr Feed

Complete Plant, from Shredding to Recovery.


For Plastic Scrap :

Capacity: 250 Kg/hr – 1000 kg/hr Feed

Complete Plant, from Shredding to Recovery.


Pyrolysis Plant

THE NEED

The growing problem of environmental pollution and utilization of plastics and rubber waste in industrial and consumer applications, combined with ever increasing demand of fuel and energy, has led to an increased demand for solution where the waste of plastic and rubber can be converted into productive energy as well as a reusable entity. One of the fastest growing types of industries is recycling through pyrolysis, as it not only saves the environment but also provides alternative source of energy without affecting the natural resources. It also proposes to produce fuel oil from waste Rubber or plastics which is a key industrial fuel.


MANUFACTURING PROCESS

Pyrolysis is a process to treat the rubber & industrial plastic waste to effect the decomposition of organic compounds under oxygen-free atmosphere to produce gas, oil and other usable products.

Pyrolysis Plant

  • The Waste rubber or plastic is charged into the Reactor Vessel and heated under controlled conditions of temperature and absence of oxygen.
  • As a result, oil in gaseous form is produced along with other gases. These vaporized gases are passed through Heat Exchangers, wherein the oil gas is condensed into liquid form. The heat exchangers use water as the condensing medium and this water is re-circulated back from the cooling tower to the condenser.
  • During the process, Carbon Black is generated.
  • Non condensable gas is again re-used to maintain the temperature of the reactor.

RECOVERY

The average break up of recovery for rubber tyres is as below:

45 - 50% OilThe hydrocarbons recovered, are converted in to Fuel oil, which can be a substitute for Light Diesel Oil or Furnace Oil in industrial applications.
30 - 35% Carbon BlackCarbon Black can be used to manufacture further value-added products that have higher market value and demand.
10 - 15% SteelSteel extracted fetches good value in the market.